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Why do industrial systems require anti-freeze/coolant in the summer?

چرا سیستم های صنعتی به ضدجوش نیاز دارند

Introduction: Is antifreeze/antiboiler just for preventing freezing?

No. Anti-acne (Boiling Point Inhibitor is not just designed for winter — it also plays a vital role in preventing localized boiling, steam formation, and thermal corrosion in industrial systems in the summer.

Many engineers and equipment maintainers think that as the weather warms up, the need for antifreeze/antiboil chemicals disappears. However, in high summer temperatures, the vapor pressure of water increases and at points in the system (such as the surface of heat exchangers or boiler walls), water can freeze even at temperatures below freezing.Boils locally at 100 °C. This phenomenon is called "dry boiling" and is one of the main causes of expensive breakdowns in industry.

In this article, we explain, in practical, understandable technical detail, why summer is a critical time for industrial water circulation systems—and how anti-boil can prevent hidden damage.


What is anti-acne and how does it work?

Anti-boiling agent is a chemical that increases the boiling point of the circulating fluid and prevents the formation of vapor bubbles at operating temperatures. These agents are usually based on ethylene glycol, propylene glycol, or advanced aqueous formulations.

But most importantly, industrial anti-welds contain thermal corrosion inhibitors that:

  • They prevent oxidation of metals at high temperatures.
  • Creates protective layers on metal surfaces.
  • They prevent the formation of sediment caused by local evaporation of water.

Why is summer more dangerous for industrial systems than winter?

1: Increase in ambient temperature →Reduction Efficiency Cool Maker I see

In summer:

  • Cooling water temperature (Cooling Water) increases.
  • The temperature difference required for heat transfer is reduced.
  • The temperature of the circulating fluid in exchangers or boilers becomes closer to the boiling point.

As a result, even at atmospheric pressure, water boils locally on the hot surface of the exchangers.

 

2: Local Boiling and Steam Formation

When water is placed on a hot surface (e.g. 110C°), the vapor pressure increases in the boundary layer and vapor bubbles form. These bubbles:

  • They provide thermal insulation. →Reduction Transfer Heat.
  • With an explosion (Cavitation causes erosion of the metal surface.
  • leading to sub-depositional corrosion (Under-Deposit Corrosion.

 

Structured data:

Three main summer risk factors for water circulation systems:

1. Local boiling in heat exchangers

2. Increased corrosion rate at high temperatures

3. Concentration of ions and formation of precipitate due to evaporation


What equipment needs anti-splash protection in summer?

1: Industrial hot water boilers

Even boilers with outlet temperatures below 100C °, on the flaming surface or heat pipes, local temperatures exceed 120C °. Without anti-boiling, local boiling causes:

  • Rapid sediment formation
  • Pitting corrosion (Pitting)
  • Reducing boiler life

 

2: Heat exchangers in processing units

In the oil, gas and petrochemical industries, exchangers are often used with hot fluids (>90C °) work. In summer, the temperature of the cooling water increases →Temperature Fluid Warm Wet May To be→ Danger Boiling Local Top May River.

 

3: Central heating systems in factories

Many factories use heating systems with temperatures of 80–95 °C for specific processes (such as washing or sterilization).C °. In summer, if the system is not insulated, the vapor pressure at the highest points of the system increases and boiling occurs.

 

4: Cooling towers with open systems

In open systems, continuous evaporation causes ions to concentrate. At high summer temperatures, these concentrations quickly reach saturation. →Formation Sediment Carbonate Calcium Or Sulfate.


How does anti-acne help in the summer?

1: Increase in the boiling point of the fluid

  • Pure water:Boiling point = 100°C
  • 30% glycol solution:Boiling point ≈ 107–110°C

This 7–10 degree difference provides a safety margin to prevent local boiling.

 

2: Steam pressure reduction

Industrial anti-boilers reduce the vapor pressure of a fluid at high temperatures.→Reduction Desire To Formation Bubble.

 

3: Thermal corrosion protection

Modern anti-acne formulations contain:

  • Triazole:Protecting copper and brass at high temperatures
  • Molybdate/nitrite:Carbon steel protection
  • Heat-stable polymers:Prevent sedimentation

These materials, even at temperatures of 110C °, protective layers create stability.

 

4: Reduce evaporation and ion concentration

In semi-open systems, anti-boilers with appropriate viscosity reduce the evaporation rate. →Control Better Chemistry Water.


Frequently Asked Questions (FAQ)FAQ)


Can I add anti-acne only in the summer?

Yes — but it is best to refill the system annually with the appropriate formulation. Constant fluid changes increase the risk of chemical incompatibility and sludge formation.

 

Is antifreeze the same as antifreeze?

In many cases, yes. Glycol-based materials both lower the freezing point and raise the boiling point. However, industrial anti-boil formulations are more optimized for high temperatures.

 

Is anti-boiling also used in open systems (such as cooling towers)?

Usually not. In open systems, thermal anti-scale and anti-corrosion agents are used, not glycol. However, in semi-open or closed systems, anti-boil is essential.

 

How do I know if my system is experiencing a localized boil in the summer?

Symptoms include:

  • Sudden decrease in heat transfer
  • Boiling or knocking noise in pipes
  • Rapid scale formation in exchangers
  • Increased energy consumption

Guide to choosing the right industrial anti-seize

1. System type: closed or semi-closed?

2. Operating temperature: What is the highest temperature expected in summer?

3. Structural material: steel, copper, aluminum?

4. Standards: Is there a need for certification?Does it have ASTM D3306 or equivalent?

5. Toxicity: Is the system in the vicinity of drinking water? (If so, use propylene glycol)


✅Tip Technical:

For systems with temperatures above 100C °, use silicate- and phosphate-free anti-seize agents — these substances are unstable at high temperatures.


Conclusion: Anti-boiling, system maintainer in the summer heat

Summer isn’t just the heat season — it’s the hidden crisis season for industrial water circulation systems. Without proper chemical protection, localized boiling, thermal corrosion, and scaling can lead to expensive repair costs in just a few weeks.

Using an industrial anti-boiling agent with a proper formulation not only prevents damage, but also:

  • Extends the life of equipment
  • Reduces energy consumption
  • Prevents unexpected production stops

If your system is above 85 in the summer C°, now is the time to check for the need for antifreeze — not when a failure has occurred.

If you need expert advice to identify the type of sediment or select the optimal chemical, Abrizan Company's specialists, with more than 20 years of experience in advanced laboratories, are ready to provide customized solutions to various industries.

 

Author: تیم تولیدمحتوای آبریزان

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